Product Introduction
The Custom Manufacturing division is where your product vision comes to life. We utilize advanced CNC pleating machines and automated assembly lines that can be rapidly reconfigured for different shapes and sizes—including circular, oval, and multi-sided filters. We offer a vast library of filter media, including H11-H14 HEPA, high-iodine carbon, cold catalysts, and even aromatherapy-infused layers. Our "Composite Technology" allows us to bond these layers together into a single, easy-to-replace cartridge, simplifying the user experience for your customers. We also provide custom frame branding, including your logo and part numbers printed directly on the filter. Our R&D lab can perform CADR and CCM (Clean Cumulative Mass) testing on your custom prototypes, providing the data you need for certification and marketing. By partnering with us, you gain access to a world-class filtration laboratory and a manufacturing partner that scales with your business.
| Custom Shape | Rectangular, Round, Cylindrical, Oval |
| Media Layers | 1 to 5 Stage Composites |
| Efficiency Range | G4 to U15 (ULPA) |
| Frame Materials | ABS, PP, Cardboard, Aluminum, PU |
| MOQ for Custom | 500 - 1000 Units (Depending on complexity) |
Application Scenarios
Bespoke solutions for diverse industry needs:
- New Product Launch: Designing the filtration stack for a proprietary air purifier design.
- Specialized Medical Equipment: Creating custom filters for ventilators or suction units.
- Vehicle Filtration: Developing high-performance cabin air filters for electric vehicles.
- Industrial Machinery: Protecting sensitive control panels from oil mist and dust.
- Retail Brand Expansion: Creating a "Store Brand" replacement filter line for major platforms.
- Q: Can you copy a filter from a competitor?
- A: We can manufacture a filter to fit any machine, but we respect intellectual property rights.
- Q: What is the minimum order for a custom size?
- A: Usually 500 pieces, but we can discuss smaller batches for specialized medical use.
- Q: Can you help me choose the right media?
- A: Yes, our engineers will recommend the best combination based on your target pollutants.
- Q: How long does a sample take?
- A: We can usually produce a prototype within 7 to 10 working days.
- Q: Do you provide the packaging?
- A: Yes, we can design and print custom retail boxes for your filters.
- Q: Can you do round filters?
- A: Yes, we have specialized equipment for 360-degree cylindrical and round HEPA filters.
- Q: Do you test the custom filters?
- A: Yes, we provide efficiency and pressure-drop test reports for all custom designs.
- Q: Is there a tooling fee?
- A: For standard rectangular shapes, usually no. For complex custom plastic frames, yes.
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